SECTION 2.0
Equipment Details
Comprehensive equipment list with actual manufacturers, MOC specifications, and budgetary costs for the 3,000 MTPD Sulphuric Acid Plant.
Total Equipment Cost (3000 MTPD)
₹ 468.31 Cr
12
Categories
111
Line Items
2.1 Category-wise Cost Summary
| Equipment Category | Items | Cost (₹ Cr) | % Share |
|---|---|---|---|
| Converter & Towers | 19 | 131.23 | 28.0% |
| Vessels | 9 | 14.65 | 3.1% |
| HRS Boiler Package | 3 | 34.00 | 7.3% |
| Heat Exchangers & Coils | 13 | 45.15 | 9.6% |
| Waste Heat Boiler Package | 6 | 51.96 | 11.1% |
| Deaerator Package | 1 | 2.00 | 0.4% |
| Blower Package | 1 | 25.00 | 5.3% |
| Pumps | 22 | 50.75 | 10.8% |
| Tanks & Pits | 11 | 15.74 | 3.4% |
| Agitators | 3 | 1.35 | 0.3% |
| Filters | 3 | 7.70 | 1.6% |
| Miscellaneous Items | 20 | 88.78 | 19.0% |
| TOTAL | 111 | 468.31 | 100.0% |
2.2 Detailed Equipment List
| Equipment | Qty | Type | MOC | Cost (₹ Cr) | Vendors |
|---|---|---|---|---|---|
| Converter (3+2) | 1 | Vertical cylindrical, 3/2 double absorption | SS-304 Shell, SS-304 bed supports | 28.28 | Sparkon / Fabricated Onshore |
| Catalyst (V₂O₅/Cs-promoted) | 1 Set | Vanadium and/or Cesium promoted | V₂O₅ on silica carrier | 11.00 | MECS / Topsoe / BASF / Galiakotwala |
| Catalyst Support Media | 1 Set | Spherical ceramic | Ceramic | 0.20 | MECS / Topsoe / Galiakotwala |
| Drying Tower | 1 Pkg | Vertical cylindrical brick-lined vessel | CS Shell, Top part SS316L | 14.09 | Sparkon / Fabricated Onshore |
| DT Mesh Pad / Mist Eliminator | 1 Set | Mesh pad type | CS Shell / Top part SS316L | 0.50 | MECS / Chemetics / Galiakotwala |
| DT Acid Distributor | 1 Set | Uniflo Trough type | Zecor-Z (Plate, Tubes & Header) | 5.00 | MECS / Chemetics / Galiakotwala |
| DT Packing Support Grid | 1 Set | Grid type | Zecor-Z | 1.50 | MECS / Chemetics / Galiakotwala |
| DT Packing | 1 Set | Intalox Saddles | Ceramic — acid proof stoneware | 0.50 | Madhya Bharat |
| HRS Tower with Boot | 1 Pkg | Vertical packed tower with boot | CS / SS316L / Zecor | 25.00 | Sparkon / Fabricated Onshore |
| HRS Mist Eliminators | 1 Set | Mist eliminator | Proprietary | 3.00 | Proprietary |
| HRS Acid Distributor | 1 Set | Trough type | Zecor-Z | 10.00 | Proprietary |
| HRS Packing Support Grid | 1 Set | Grid type | Zecor-Z | 2.00 | Proprietary |
| HRS Packing | 1 Set | Structured packing | Ceramic | 0.30 | Proprietary |
| Final Absorption Tower (FAT) | 1 Pkg | Vertical cylindrical brick-lined vessel | CS Shell / Top part SS304L | 15.17 | Sparkon / Fabricated Onshore |
| FAT Mist Eliminators | 1 Set | Mist eliminator | SS316L | 1.50 | MECS / Chemetics / Galiakotwala |
| FAT Acid Distributor | 1 Set | Trough type | Zecor-Z | 5.00 | MECS / Chemetics / Galiakotwala |
| FAT Packing Support Grid | 1 Set | Grid type | Zecor-Z | 1.00 | MECS / Chemetics / Galiakotwala |
| FAT Packing | 1 Set | Intalox Saddles | Ceramic | 0.20 | Madhya Bharat |
| Alkali Scrubber Package | 1 Pkg | Vertical packed bed scrubber, 3" Omni PAK | CS Shell + 3mm FRP lining | 7.00 | Simon India |
Notes
Costs are budgetary estimates based on recent vendor interactions and project benchmarks. All costs are in Indian Rupees (₹ Crores). HRS (Heat Recovery System) items are proprietary and costs are indicative. Final costs will be confirmed during detailed engineering and vendor quotation stage. Costs exclude GST, freight to site, and installation charges (covered under Construction Costs).