SECTION 8.0
Total EPC Cost Summary
Consolidated cost estimate for the 3,000 MTPD Sulphuric Acid Plant on EPC basis.
Licensor: NIUIF (Russia)
Proprietary Items: NIL — No additional cost
Toggle on Technology Selection page (Sec 11.0)
Total EPC Contract Value
₹ 724.75 Cr
(Rupees 725 Crores approximately)
Capacity
3,000 MTPD
Cost per TPD
₹ 0.24 Cr
Licensor
NIUIF
8.1 Cost Breakdown Structure
| Cost Head | Ref. | Amount (₹ Cr) | % of Total |
|---|---|---|---|
| A. Engineering & PMC | Sec 4.0 | 13.76 | 1.9% |
| B. Technology License | Sec 11.0 | 27.00 | 3.7% |
| C. Equipment Procurement (119 items) | Sec 3.0/5.0 | 468.31 | 64.6% |
| D. Construction (Piling + Civil + Structures + BOP) | Sec 6.0 | 64.50 | 8.9% |
| Sub-Total Direct Costs | 573.57 | 79.1% | |
| E. Contingency | Sec 7.0 | 36.43 | 5.0% |
| Sub-Total before O&P | 610.00 | ||
| F. Overheads & Profit | ~15% | 114.75 | 15.8% |
| TOTAL EPC CONTRACT VALUE | 724.75 | 100.0% | |
8.2 Cost Distribution
65%
9%
5%
16%
Engineering & PMC₹14 Cr
Technology License₹27 Cr
Equipment Procurement₹468 Cr
Construction₹65 Cr
Contingency₹36 Cr
Overheads & Profit₹115 Cr
8.3 Licensor Cost Impact Comparison
| Component | NIUIF (₹ Cr) | MECS (₹ Cr) | Delta (₹ Cr) |
|---|---|---|---|
| Base Equipment | 468.31 | 468.31 | — |
| Proprietary Items | 0.00 | 80.00 | +80.00 |
| Technology License | 27.00 | 27.00 | — |
| Engineering & PMC | 13.76 | 13.76 | — |
| Construction | 64.50 | 64.50 | — |
| Contingency | 36.43 | 36.43 | — |
| O&P (~15%) | 114.75 | 126.75 | +12.00 |
| TOTAL EPC | 724.75 | 816.75 | +92.00 |
MECS technology adds ₹80 Cr in proprietary items (catalyst, converter internals, acid distributors) plus 15% O&P markup = ₹92.00 Cr total impact.
8.4 Exclusions & Clarifications
Included in EPC Scope
- Complete FEED and detailed engineering
- All equipment procurement and delivery to site
- Piling (1,500 nos.), civil, structural works
- Piping, mechanical erection, E&I installation
- DCS configuration and loop checking
- Pre-commissioning, commissioning, and PG test
- Catalyst first fill
- Refractory and acid-resistant brick lining
- Cooling tower and DM water system
- Technology license fee
- One set of O&M manuals and as-built drawings
Excluded from EPC Scope
- Turbine Generator set (separate package)
- Land acquisition and site leveling beyond plot
- Raw water and power supply up to battery limit
- Environmental clearances and statutory approvals
- Spare parts beyond commissioning spares
- Owner's project management team costs
- Any scope outside battery limit
- Price escalation beyond 24 months from LOA
This cost estimate is valid for 90 days from the date of submission. All figures are in Indian Rupees (INR) and are exclusive of GST unless stated otherwise.